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Think Sealless System – Why are HMD Kontro magnetic drive pumps different?

We have manufactured only sealless pumps since 1947 and so the design is specific and not a modified mechanically sealed pump.  They are made to a very robust design and engineered to last and to perform.

 

The containment shell of an HMD Kontro Sealless Pump is either of welded construction to ASME VIII pressure vessel standards with a thicker and guaranteed wall thickness or is the latest composite ZeroLoss® shell. The latter resulting in improved efficiency and reduced equipment life cycle costs.

Other magnetic drive pumps usually have hydroformed / deep-drawn shells, which are much thinner and weaker than the HMD Kontro design.  Rotating parts in our pumps are dynamically balanced ensuring smooth, quiet operation and longevity.

The magnets are fully encapsulated on the outer magnet ring, ensuring their protection from being chipped during pump re- assembly and against corrosion from the pumped liquid in the unlikely event of containment shell breach. It also means that the component can be easily cleaned in usual workshop conditions.

HMD Kontro pumps utilise a modular cartridge, which can reduce maintenance time considerably. This method of construction means that there are many common components for each product line throughout the HMD Kontro portfolio, reducing the need for a large stock of spare parts in a multiple pump installation.

Sealless pumps don’t leak, meaning that they can help reduce process inefficiencies, maximise output and minimise the risks posed to your process environment by hazardous and volatile materials.

Think HMD Kontro Sealless – Click here to learn more.

Think Sealless System – Why are magnetic drive pumps different?

A sealless pump is similar to a conventional centrifugal pump, but without packed glands or mechanical seals. The dynamic seal that would normally be used to seal the impeller shaft is instead replaced by a static containment shell, or shroud, to form a completely sealed liquid end or pressure boundary.

 

Prime mover energy is transmitted to the sealed liquid end and the impeller by a bank of external magnets, which pass force through the containment shell to the impeller shaft.

Mechanical seals are designed to leak, maintaining their sealing capability by leaking small amounts of fluid as a means of keeping the seal faces lubricated. This leakage then reaches the environment as either liquid or vapour via a process referred to as fugitive emission.

Why would you buy a pump that leaks?!  Mechanical seals are widely regarded as the weakest point in any pumping system accounting for a high proportion of all pump failures, the remainder being leakage through static seals such as gaskets / O rings and bearing failure.  It follows that if you eliminate the problem, you eliminate the failures and save costs.

Furthermore, seals, like bearings, must wear. As they wear, the seal faces lose their effectiveness and liquid loss through the seal increases. These fugitive emissions can be costly, resulting in lost time and money, as well as decreased worksite safety.

Sealless pumps don’t leak, meaning that they can help reduce process inefficiencies, maximise output and minimise the risks posed to your process environment and people including from hazardous and volatile materials.

Without seals, which will ultimately fail, requiring expensive maintenance, sealless magnetic drive pumps represent a cost-effective and highly reliable alternative to traditional sealed pump designs.

Think Sealless – Click here to learn more.